XINXUAN NEW MATERIALS CO., LTD.

Square hole embossed flooring: an innovative flooring solution from functional practicality to scene adaptation


Release time:

2025-07-15

Square hole embossed flooring, with its unique design combining "square hole structure" and "embossing process", shows irreplaceable advantages in multiple scenarios such as industry, commerce, and municipal administration.

Square hole embossed flooring, with its unique design combining "square hole structure" and "embossing process", shows irreplaceable advantages in multiple scenarios such as industry, commerce, and municipal administration. It not only breaks through the functional limitations of traditional solid floors, but also achieves a dual improvement in practical performance and visual effects through the clever combination of texture and holes, becoming a model of the balance of "functionality and design sense" in floor materials.
1. The core structure and material characteristics of square hole embossed flooring
The uniqueness of square hole embossed flooring comes from the deep integration of its "structural design" and "material selection", and every detail serves the needs of the scene.
1. Structural design: Functional synergy of square holes and embossing
Square hole structure: The hole shape is mostly square (side length varies from 5-50mm, adjusted according to the scene), and the arrangement method is divided into regular grid (such as 30×30mm spacing) or staggered arrangement. The core functions include:
Drainage and diversion: The holes serve as natural drainage channels, rainwater and sewage can be quickly infiltrated and discharged, and the ground surface water rate is reduced by more than 80%, which is especially suitable for outdoor humid environments;
Weight reduction and material saving: Under the same thickness, the square hole design reduces the material consumption by 30%-50% compared with solid floors. While reducing weight, it does not affect the overall load-bearing performance;
Anti-slip assistance: The hole edge forms a height difference with the ground, and the embossed texture can enhance the friction of the sole when there is water or oil, further reducing the risk of slipping.
Embossing process: The mold is used to press out concave and convex textures (such as diamond pattern, orange peel pattern, wood grain, geometric pattern, etc.) on the floor surface. The main functions are:
Improve the anti-slip coefficient: The surface roughness after embossing is 2-3 times higher than that of smooth floor, the dry friction coefficient is ≥0.6, and the wet friction coefficient is ≥0.5, which meets the industrial anti-slip requirements;
Hide the wear marks: The texture can weaken the scratches and stains in daily use and prolong the visual "newness";
Enhance the texture: Different textures can match different scene styles (such as orange peel pattern is suitable for industrial style, and wood grain is suitable for commercial leisure area).
2. Mainstream material and performance differences
Square hole embossed floors of different materials have different adaptation scenes and core advantages:

Metal material (galvanized steel, stainless steel): The main feature is "high strength and wear resistance", suitable for industrial heavy-duty scenes. Among them, the galvanized steel plate square hole embossed floor has a compressive strength of ≥300MPa, and the surface is hot-dip galvanized (zinc layer thickness ≥85μm), which can resist the erosion of workshop oil and coolant; the stainless steel square hole embossed floor has excellent acid and alkali corrosion resistance, smooth and easy to clean surface, and a service life of more than 20 years, which is suitable for areas with high cleanliness requirements such as food processing plants and chemical workshops.
Plastic wood material: focuses on "environmental protection, waterproof, and easy maintenance", with a density between 0.9-1.1g/cm³. It is made of wood powder and polymer materials. It not only retains the natural texture of wood, but also avoids the problem of natural wood being easy to rot. It can be recycled and is suitable for outdoor terraces, swimming pools, commercial pedestrian streets and other scenes.
Composite materials: strong resistance to UV aging, stable performance in the temperature range of -30℃ to 60℃, suitable for open-air environments such as municipal trails, park squares, roof gardens, etc., and can withstand wind and sun for a long time without being brittle or deformed.
2. The core advantages of square hole embossed flooring: from practicality to scene adaptation
The wide application of square hole embossed flooring stems from its "multi-dimensional advantages" in function, which can simultaneously solve the multiple needs of anti-slip, drainage, load-bearing, and aesthetics of floor materials.
1. Anti-slip and safety: "Basic guarantee" for industrial and commercial scenes
In a humid and oily environment, anti-slip is the core requirement of floor materials. Square hole embossed flooring achieves safety upgrade through the dual design of "structure + process":

Physical anti-slip: The embossed texture increases the surface friction, and the protrusions on the edge of the square hole further prevent the sole from sliding, especially in industrial workshops (such as mechanical processing workshops where coolant often drips) and food factories (where water stains are easily left on the ground). It can reduce the risk of slipping by more than 60%.
Dynamic drainage and anti-slip: The square hole structure can quickly drain the accumulated water to avoid the formation of a "water film". Even on outdoor platforms in heavy rain, the ground can be kept dry, which is far better than solid floors (solid floors need to rely on slope drainage after water accumulation, which is inefficient).
2. Drainage and ventilation: "must-have solutions" for outdoor scenes
For areas that require rapid drainage (such as roof gardens, swimming pool areas, and open-air parking lots), the "hollow design" of the square hole embossed floor can be called a "natural drainage system":

The hole area can reach 20%-40% (adjusted according to the design), and rainwater can directly penetrate through the holes to the lower layer without the need to set an additional drainage slope. It is especially suitable for flat roof platforms or sunken squares to avoid structural leakage caused by water accumulation.
The breathability comes with a "hidden advantage": in a planted roof or roof garden, the soil under the square hole floor can exchange with the air through the holes, reducing the risk of plant root hypoxia and rot, while reducing the probability of ground moisture.
3. Load-bearing and weight reduction: "key boost" for lightweight structure
In scenarios with load-bearing restrictions (such as steel structure mezzanines and overhead platforms), the "high strength + lightweight" characteristics of square hole embossed flooring are particularly important:

Take the mezzanine platform of a steel structure plant as an example. A 2mm thick galvanized steel square hole embossed floor is selected. It weighs only 20kg per square meter, but can withstand a uniformly distributed load of 500kg/m² (equivalent to multiple people standing at the same time or placing small equipment), which not only meets the use requirements, but also reduces the pressure on the steel structure skeleton.
Lower transportation and installation costs: The lightweight characteristics make the handling of a single floor easier, and no heavy lifting equipment is required during installation, especially in high-altitude operation scenarios (such as roof platform paving), which can significantly improve construction efficiency.
4. Aesthetics and customization: the finishing touch of scene style
The square hole embossed floor can adapt to the design styles of different scenes through the combination of "texture + color + hole arrangement":

Industrial style scene: galvanized steel material is selected to retain the original color of the metal, with diamond embossing and 30×30mm square holes, which echoes the tough style of the steel structure factory and shows the rough industrial aesthetics.
Commercial leisure scene: plastic wood material is used, the surface is pressed with wood grain texture, the square holes are arranged into irregular patterns, and soft tones such as light gray and beige are matched. It is used in pedestrian streets or open-air coffee areas to create a natural and comfortable atmosphere.
Municipal engineering scene: composite material square hole embossed floor can be customized with municipal logo colors (such as green and blue), and the embossed texture is integrated with regional cultural elements (such as simplified patterns of city landmarks), making the ground a carrier to show the characteristics of the city.
3. Installation and maintenance of square hole embossed floor: "convenient design" adapted to the scene
1. Installation method: flexible selection according to material and scene
Metal floor: Industrial scenes mostly use "bolt fixing + keel support", laying the floor on the steel keel, and connecting it to the keel through the square hole with bolts to ensure that it does not loosen under the vibration of the forklift; light scenes (such as platform aisles) can use snap-on connection, no need to punch holes, and the installation efficiency is increased by 40%.
Plastic wood/composite floor: "Splicing installation" is commonly used in outdoor scenes. The edges of the floor are designed with grooves and convex strips. After splicing, it forms a whole. There is no need for complex support below. Only simple leveling is required. It is suitable for DIY or quick renovation projects.

When installing, pay attention to "hole alignment": the square holes of adjacent floors must be kept continuous to avoid misalignment and blocking the drainage channel. Especially in slope areas, the arrangement direction of the square holes should be consistent with the direction of water flow to accelerate drainage.
2. Maintenance strategy: Targeted extension of service life
Metal floor: Regularly check whether the zinc layer on the surface is damaged (if rust spots are found, anti-rust paint should be applied in time). When oil stains accumulate, they can be rinsed with alkaline detergent. The debris in the square holes (such as metal debris) should be cleaned once a month to avoid clogging the drainage.
Plastic wood/composite floor: Avoid sharp objects scratching the surface (affecting appearance and anti-slip). When used outdoors, wipe it once a year with a special detergent to remove surface aging substances caused by ultraviolet rays and extend the color retention time.

For example: The stainless steel square hole embossed floor in the food workshop can be rinsed daily with a high-pressure water gun. The accumulated water and residue in the square holes can be quickly washed away. Combined with its acid and alkali resistance, even if it is frequently exposed to detergents, the service life can reach more than 15 years.
4. Scene innovation of square hole embossed floor: extension from function to experience
In addition to traditional industrial and outdoor scenes, square hole embossed floor is entering more fields through "design innovation":

Cultural and creative space transformation: The metal square hole embossed floor of the old factory is retained, and the lighting design is matched to let the light penetrate from the square holes to form a unique light and shadow effect, which not only retains the industrial memory but also gives the space an artistic sense.
Rooftop farm platform: The plastic wood square hole embossed floor is used to pave the planting area channel. The square holes are both draining and breathable, and the soil below can breathe naturally. Workers are not easy to slip when walking, taking into account practical and ecological needs.
Pet activity area: The composite material square hole embossed floor is laid on the ground of the pet park. The square holes can leak pet feces, reduce the cleaning burden, and the embossed texture prevents pets from slipping when running, improving safety.

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